Remote Controlled Fan Regulator Wiring diagram Schematic

Remote-Controlled Fan Regulator Circuit Diagram. Using this schema, you can change the speed of the fan from your couch or bed. Infrared receiver module TSOP1738 is used to receive the infrared signal transmitted by remote control. The schema is powered by regulated 9V. The AC mains is stepped down by transformer X1 to deliver a secondary output of 12V-0-12V. The transformer output is rectified by full-wave rectifier comprising diodes D1 and D2, filtered by capacitor C9 and regulated by 7809 regulator to provide 9V regulated output. Any button on the remote can be used for controlling the speed of the fan. Pulses from the IR receiver module are applied as a trigger signal to timer NE555 (IC1) via LED1 and resistor R4.

Remote-Controlled Fan Regulator Circuit Diagram

IC1 is wired as a monostable multivibrator to delay the clock given to decade counter-cum-driver IC CD4017 (IC2).Out of the ten outputs of decade counter IC2 (Q0 through Q9), only five (Q0 through Q4) are used to control the fan. Q5 output is not used, while Q6 output is used to reset the counter. Another NE555 timer (IC3) is also wired as a monostable multivibrator. Combination of one of the resistors R5 through R9 and capacitor C5 controls the pulse width.  The output from IC CD4017 (IC2) is applied to resistors R5 through R9. If Q0 is high capacitor C5 is charged through resistor R5, if Q1 is high capacitor C5 is charged through resistor R6, and so on.

Optocoupler MCT2E (IC5) is wired as a zero-crossing detector that supplies trigger pulses to monostable multivibrator IC3 during zero crossing. Opto-isolator MOC3021 (IC4) drives triac BT136. Resistor R13 (47-ohm) and capacitor C7 (0.01µF) combination is used as snubber network for triac1 (BT136). As the width of the pulse decreases, firing angle of the triac increases and speed of the fan also increases. Thus the speed of the fan increases when we press any button on the remote control. Assemble the schema on a general-purpose PCB and house it in a small case such that the infrared sensor can easily receive the signal from the remote transmitter.

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Junk-box Fan Speed Controller Circuit Diagram. My new home theatre receiver was getting rather hot in the close confines of its cabinet, with the temperature reaching over 40°C after only about 30 minutes of use. To help lower the temperature, I decided to install a fan in the cabinet. A 75mm hole was cut in the shelf under the receiver, and a 12V fan salvaged from an old computer power supply was mounted underneath. The fan was powered from a 12V DC plugpack. 

This did the job, keeping the temperature below 30°C even after prolonged use on a warm day. However, the fan was annoyingly loud when running at full speed. To reduce the noise level substantially, I built this fan speed controller with temperature feedback. The schema was culled from variety of ideas found on various sites on the internet, with the final schema designed from what was in the "junk box". Air temperature in the cabinet is sensed via an LM335 (TS1).

Junk-box Fan Speed Controller Circuit Diagram

 

Junk-box Fan Speed Controller Circuit Diagram

It is glued to a piece of aluminium about 25mm square with instant glue, which is then attached to the top of the receiver with "Blue-Tack". About 300mm of audio coax makes the connection back to the schema board. The LM335’s output rises 10mV per degree Centigrade. It is calibrated to zero output at -273°C, so at 20°C, the output will be 2.93V. This is applied to the non-inverting input of a 741 op amp (IC1). A 1N4733 5.1V Zener diode provides a voltage reference for the inverting input via trimpot VR1. The output of the op amp drives a TIP122 Darlington transistor (Q1), which in turn drives the fan motor. The op amp gain was calculated to give about 12V to the fan at 40°C. 

 

To keep the transistor cool, it is mounted on the metal base of a small plastic box, which is also used to house the components.  Initial setup should be performed with everything turned off and the ambient temperature at about 20°C. Adjust the 10-turn pot until the fan just stops running. I used a gasket made from foam strips and "blue-tacked" them between the feet of the receiver to direct all of the airflow through it. The temperature now remains at about 32°C, the fan runs very quietly and continues to run down for about 30 minutes after the receiver is switched off.

Author: Martin Cook - Copyright: Silicon Chip Electronics